Completix

Manufacturing

The shutdown window does not move. Your capital plan has to work around it.

Completix gives plant and corporate PMOs one place to rank capital requests, see which named engineers are committed to what, hold gate reviews on the record, and keep CAPEX forecasts honest between now and commissioning.

Resource allocation, Rivard and Selby plants Weeks of 05 Oct to 26 Oct 2026
ResourceW40W41W42W43
D. FontaineControls engineer130%130%95%80%
M. RuizProcess engineer70%90%115%115%
A. BergeronMechanical lead60%60%75%90%
S. OkaforMaintenance planner95%120%120%65%
Allocation is held per individual, not per role, so contention shows up with a name attached.
The capital lifecycle

Capital work fails between the stages, not inside them

A packaging line upgrade rarely goes wrong during construction. It goes wrong when the business case is ranked on the loudest voice, when the gate review happens in a meeting nobody minuted, when the long lead order slips two weeks and the shutdown window is already booked. Completix holds the whole run in one system so the handoffs are visible.

1

Intake

Capital requests arrive on one form from every plant, with the sponsor, plant, requested envelope and driver captured the same way.

2

Prioritise

Requests are scored against your criteria and ranked in one queue, so the plant that shouts loudest does not automatically win.

3

Gate review

A review at each gate, run under your policy. People approve, defer or reject, and the decision is recorded with the reviewer and date.

4

Procure

Long lead orders, FAT dates and vendor deliverables sit on the schedule with owners, next to the milestones that depend on them.

5

Execute

Forecast against approved budget, RAID kept per project, and variance surfaced in the Warning Center for the team to act on.

6

Close

Posted periods, the decision log and the change record stay intact after handover to operations, so nothing has to be reconstructed.

Every stage in the strip is a place work actually sits in Completix. Nothing here is a roadmap item.

Stages one and two

One capital queue, ranked the same way for every plant

Most multi plant capital planning is a set of competing spreadsheets and a long meeting. Completix takes every request through one intake form and one scoring model, so the ranking you present to the capital committee can be explained line by line.

  • Requests from every site land on the same form, with sponsor, plant, driver and requested envelope captured consistently.
  • Scoring criteria are yours to define, so safety, throughput, compliance and asset condition can carry the weight you decide.
  • Nothing is auto approved. The queue orders the conversation, people still make the call at the gate.
  • Approved requests become projects in the same system, so the business case and the delivery record stay attached to each other.
Capital intake queue, FY27 14 requests, 4 shown
RequestPlantCapitalScoreStatus
Line 4 packaging upgradeCAP-2214Rivard4,200,00086Approved
Compressed air replacementCAP-2231Rivard1,150,00074In review
Palletiser retrofitCAP-2240Selby860,00069In review
Warehouse racking extensionCAP-2252Delmar620,00051Deferred
Stage three

The gate is a decision people make, and Completix keeps the record of it

There is a version of this software category that claims the system enforces the gate. It does not, anywhere, and a plant that has lived through a real commissioning knows it. What matters is that the review happened, that the funding decision was taken there rather than drifting, and that six months later you can show who approved what and on what basis.

Approval is governed by your policy. Who may approve which gate, at which value, is a rule you set. Completix routes the review and holds the outcome, it does not decide it.

The funding decision sits at the gate. Money is not released by the system on a schedule. The committee commits the next tranche in the review, and that commitment is what the budget then reflects.

Variance does not live in the gate. Cost and schedule movement between gates surfaces in the Warning Center, where the project team sees it and decides what to do. The gate is where the decision is booked, not where the alarm goes off.

The trail is continuous. Gate outcomes, decision log entries and posted budget periods stay attached to the project after handover, so an internal audit or a customer dispute is a lookup rather than a reconstruction.

Gate history, CAP-2214 Line 4 packaging upgrade Rivard plant
GateDateReviewerOutcome
G0 Concept14 Nov 2025Capital committeeApproved
G1 Business case22 Jan 2026P. Halvorsen, VP OpsApproved
G2 Design freeze09 Apr 2026Capital committeeApproved with conditions
G3 ReadinessScheduled 02 Oct 2026Capital committeeNot yet held
Schedule, CAP-2214 long lead and commissioning Aug to Dec 2026
AugSepOctNovDecJan
Filler unit fabrication
Factory acceptance test
Delivery to Rivard
Mechanical install
Controls and commissioning
Handover to operations
Shutdown window 09 to 22 Nov 2026FAT moved 11 days right on 18 Sep. Install now starts inside the window with four days of float, down from fifteen.
Stages four and five

Long lead slippage is only useful if you see it while you can still act

A fabrication date that moves in September is a manageable conversation. The same movement discovered in the last week of October is a lost shutdown window and a year of waiting for the next one. Completix keeps the vendor milestones on the same schedule as the work that depends on them, so the compression is visible the day it happens.

  • Vendor milestones such as fabrication, FAT and delivery sit on the project schedule, not in a separate procurement tracker.
  • Schedule movement is surfaced in the Warning Center for the project team to review. Completix flags it, your people decide the response.
  • Risks, actions, issues and decisions are each kept in their own log, so the FAT slip and the mitigation sit where the team already looks.
  • Status reports read live, so the readiness gate is reviewed against where the schedule actually stands that morning.
The constraint nobody plans for

Three approved projects, one controls engineer

Capital plans are approved project by project and staffed by the same twenty people. Because Completix holds allocation against individual users rather than role types, the double commitment is visible before the shutdown is booked, with a name and a week attached to it.

Allocation detailWeek 41, 05 to 11 Oct 2026
D. Fontaine
Controls engineer, Rivard plant
CAP-2214 Line 4 packaging
60%
CAP-2231 Compressed air
40%
MNT-1180 Line 2 obsolescence
30%
Total committed
130%
Over allocation appears in the Warning Center for weeks 40 and 41. Completix shows the conflict and who it belongs to. Resequencing, backfilling or deferring is a call the PMO makes.

Named, not notional

Capacity is tracked per individual user. A plan that works at role level and fails at person level fails on site, so the person level is where the check happens.

Across the portfolio

Commitments are visible across every active project a person touches, including maintenance and obsolescence work running alongside the capital programme.

Before the window is booked

Seeing the clash in September is a scheduling decision. Seeing it in November is a shutdown you cannot use and a wait for the next one.

Money, between the gates

What was approved, what it now looks like, and where the gap came from

CAPEX erosion is rarely one bad decision. It is a series of small absorptions that nobody netted off, discovered at close when the margin is already spent. Completix keeps approved, forecast and actual on one card and keeps vendor commitments next to them, so the gap is a number somebody owns rather than a surprise.

  • Approved, forecast, estimate at completion and variance are held together at project and portfolio level.
  • Quotes, purchase orders and invoices are matched per vendor, so what was committed and what has been billed do not drift apart.
  • Posting a period creates a snapshot that does not change afterwards, which is what makes month on month movement explainable.
  • Budget variance is raised in the Warning Center. The reforecast, the trade off or the request for more funding is a human decision taken at the next gate.
Total budget, CAP-2214Period posted 30 Sep 2026
Approved4,200,000
Forecast4,410,000
EAC4,410,000
Variance-210,000
Actual to date2,860,000 of 4,200,000
Forecast against approved105%
Vendor commitments
Kessler Systems, filler unitQuote 980,000, PO 980,000, invoiced 640,000
Rivard Mechanical, installQuote 465,000, PO 465,000, invoiced 118,000
Nordholt Controls, integrationQuote 240,000, PO 275,000, invoiced 275,000
Next step

Bring us your worst capital programme

Pick the project with the contested resource, the moved FAT date and the forecast nobody wants to present. We will walk it through intake, gate review, schedule and budget in a live session and you can judge whether the structure holds.